Mechel Announced Launch of Experimental Industrial Ferronickel-Producing Complex in Southern Urals Nickel Plant

Mechel, JSC, one of the leading Russian mining and metals companies, announced that Southern Urals Nickel Plant JSC launched an experimental industrial complex to produce ferronickel.

Orenburg Region’s Governor Yuri Berg, State Dumа Deputy Viktor Zavarzin, the city of Orsk’s Administration Chief Viktor Franz, Mechel JSC’s Chairman of the Board of Directors Igor Zyuzin, Oriel Resources Ltd.’s Chief Executive Officer Alexei Ivanushkin, Mechel-Ferroalloys Management Company’s Chief Executive Officer Gennady Ovchinnikov and Southern Urals Nickel Plant’s Managing Director Mikhail Mazhukin attended the launch ceremony for the industrial complex, which will produce ferronickel by electric smelting.

The complex’s launch is part of the reconstruction of the plant’s smelting facilities, aimed at increasing production efficiency, lowering production costs and dramatically reducing the volume of waste released into the atmosphere. The new technology will also allow the plant to significantly decrease operating costs by excluding several expensive components from the technological cycle.

The 12-MW complex’s annual production capacity is some 4,500 tons of ferronickel, with an average 20% nickel content.

The 12-MW smelting complex was designed by Bateman Engineering B.V. of South Africa based on state-of-the-art technical developments employed for the ferroalloy industry and environment protection. In developing this project, Bateman Engineering B.V. used an integrated approach, which made possible a combination of lower production costs with higher metal extraction levels and improved equipment endurance and reliability.
The experimental industrial 12-MW complex’s total cost amounted to 1.3 billion rubles.

Construction of the 12-MW complex is part of Southern Urals Nickel Plant OAO’s program aimed at upgrading its production facilities. Once the complex is launched, the plant will use a new technology for producing ferronickel by smelting in electric furnaces, which has no analogies in the world.

“Launching this unique industrial complex for ferronickel production, with its 12-MW electric furnace, which will be used to master the technology and train personnel, marks the beginning of the plant’s sweeping modernization. The development strategy implemented by the plant is due to ensure not only the present, but also the future for South Urals Nickel Plant and dramatically improve the facility’s economical and ecological parameters”, Mechel JSC’s Chairman of the Board of Directors, Igor Zyuzin, noted.

Mechel is one of the leading Russian companies. Its business includes four segments: mining, steel, ferroalloy and power. Mechel unites producers of coal, iron ore concentrate, nickel, ferrochrome, ferrosilicon, steel, rolled products, hardware, heat and electric power.